New Production Plant for Multistage Chemical Encapsulation

EPIC successfully designed and fabricated a state-of–the–art chemical processing portion of a new plant with multistage chemical encapsulation system allowing the customer to expand their operational capabilities and meet growing market demands. The project featured innovative modular design and was delivered on an expedited timeline. 

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Hygienic Process System Design

Project

Overview

  • Industry: Speciality Chemical (Industrial)
  • Company Size: $25MM in Revenue
  • Location: Wisconsin, USA
  • Customer Use Case: Production Plant Expansion, Batch Mixing and Reacting, Encapsulation

Customer’s

Challenge

An EPIC Systems’ customer sought to convert empty warehouse space into a state-of-the-art production facility capable of handling an automated multi-step processing system. The project involved upgrading the building to accommodate process equipment, addressing hazardous chemical handling, integrating customer-provided equipment, maximizing module size for efficient shipping, and executing the project on an expedited timeline.  

 

Epic

Solution

EPIC Systems prioritized sanitary construction practices to ensure easy clean-in-place (CIP) operations, maintaining product quality and regulatory compliance. Utility-generating equipment for air, steam, hot water, chilled water, and DI water was integrated into the system to support its operational requirements effectively.  

Additionally, EPIC opted for the use of FRP grating, facilitating material handling via pallet jacks while improving operational efficiency and safety within the facility.  

To ensure accessibility for maintenance personnel, the system was equipped with customized temperature control units and designed with ergonomic features.   

Leveraging off-site fabrication, EPIC constructed the system in modular units, minimizing on-site labor costs and enabling efficient installation.  

These solutions were instrumental in delivering a fully automated chemical processing system while converting the empty warehouse into a functional production facility. The seamless installation and startup further proved EPIC’s ability to meet the client’s needs within an expedited timeline, enhancing production efficiency and customer satisfaction. 

Project

Impact

  • Enhanced Operational Efficiency: EPIC delivered a fully automated chemical processing system, streamlining production processes and improving overall efficiency for the customer. 
  • Improved Work Environment: The ergonomic design features ensured easy accessibility for maintenance personnel, fostering a safer and more efficient workplace environment. 
  • Cost Savings: Off-site fabrication and modular installation minimized labor costs, delivering a cost-effective solution. 
  • Timely Implementation: Seamless installation and startup process shortened the overall project timeline, allowing the customer to quickly bring its new production facility online and capitalize on market opportunities.  

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EPIC Systems is a multidisciplinary engineering integrator specialized in industrial automation for process manufacturers. We deliver solutions in the following areas:

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