packaging seal integrity inspection solutions

Complete and Accurate Seal Integrity Inspection Designed to Detect the Smallest Defects

Ensure precise packaging seal integrity inspections, with consistent, high-quality results guaranteeing product safety and quality.

inspecting seal integrity of food packages

benefits

  • High-Speed Precision: Achieve consistent defect detection at high operating speeds, ensuring high accuracy inspection without compromising performance. 
  • Operational Cost Savings: Reduce reliance on manual checks to enhance production efficiency, minimize human error, and cut labor costs. 
  • Enhanced Product Safety: Detect and address critical defects to prevent leakage, contamination, or product degradation, avoiding potential penalties, recalls, and legal consequences. 
  • Superior Product Quality: Guarantee that only defect-free products progress through the supply chain, maintaining high standards and boosting customer satisfaction. 

Turnkey detection systems inspecting:

channel leakers seal inspection

channel leakers

pin holes seal inspection

pin holes

incomplete seals seal inspection

incomplete seals

large cuts and holes seal inspection

cuts and holes

deformation in seal inspection

product deformation in seals

Packaging Types Inspected: 

  • Flexible Packaging: Pouches, bags, and sachets made from plastic films, aluminum foil, and paper. 
  • Rigid Packaging: Trays, clamshells, and blisters made from plastic, glass, and metal materials. 
  • Sealed Containers: Cans, jars, and bottles made from glass, plastic, and metal. 
  • Pharmaceutical Packaging: Blister packs, pouches, and bottles used for medication. 
  • Food Packaging: Trays, bags, and bottles used for food and beverage products. 

Inspection Types: 

  • Leak Detection: Identifies channel leakers, pinholes, and cuts using UV light and 3D laser scanning to detect even the smallest leaks that can compromise product integrity. 
  • Seal Completeness: Ensures the entire seal is properly formed, identifying any weak points or incomplete seals. 
  • Seal Strength: Inspects the seal’s structural integrity, detecting product deformations that may weaken durability or performance. 
  • Cuts and Holes: Detects cuts and holes larger than 0.3mm in the seal area, preventing potential leaks and product failure. 
  • Product in Seal: Detects product trapped within the seal, which can compromise seal strength and lead to contamination. 
seal integrity inspection system cameras

features

  • Advanced 3D Scanning: Detects up to 98% of channel leakers, pinholes, cuts, and other critical defects. 
  • UV Leak Detection: Innovative UV inspection highlights any leaks, ensuring a higher level of visibility for defects. 
  • Real-Time Display & Feedback: HMI screen shows immediate results, with a stack light providing clear system status. 
  • Product Rejection System: Automatically removes defective products from the production line to maintain high product quality and avoid contamination. 
  • Precision Detection: Capable of detecting product deformations larger than 0.5mm and cuts/hole defects near the seal. 
  • Integrated Handling: The system seamlessly handles parts during inspection, maintaining high throughput. 

Success Stories

High-Speed Bottling Line Inspection for a Bottle and Cap with a Unique Shape

High-Speed Bottling Line Inspection for a Bottle and Cap with a Unique Shape

EPIC designed, integrated, and installed a high-speed custom vision inspection system that met the customer’s strenuous expectations for speed and efficiency. This involved multiple custom parts to fit the brand’s unique bottle shapes, as well as a full integration of the product’s production and packaging lines.

Why Customers Choose Us:

EXPERTISE

Our in-house engineers are dedicated machine vision engineers. They are NOT automation engineers that design vision systems.

RELIABILITY

Our single-source project methodology ensures your project is delivered on-time and on-budget, exceeding expectations.

PROOF OF CONCEPT

Our state-of-the-art vision lab allows our engineers to simulate the most challenging machine vision applications to ensure the system works exactly as intended upon start-up.

IN-HOUSE MANUFACTURING

Our dedicated manufacturing facilities enable repetitive design improvements, troubleshooting, and rapid prototyping.

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