packaging seal integrity inspection solutions
Complete and Accurate Seal Integrity Inspection Designed to Detect the Smallest Defects
Ensure precise packaging seal integrity inspections, with consistent, high-quality results guaranteeing product safety and quality.

benefits
- High-Speed Precision: Achieve consistent defect detection at high operating speeds, ensuring high accuracy inspection without compromising performance.Â
- Operational Cost Savings: Reduce reliance on manual checks to enhance production efficiency, minimize human error, and cut labor costs.Â
- Enhanced Product Safety: Detect and address critical defects to prevent leakage, contamination, or product degradation, avoiding potential penalties, recalls, and legal consequences.Â
- Superior Product Quality: Guarantee that only defect-free products progress through the supply chain, maintaining high standards and boosting customer satisfaction.Â
Turnkey detection systems inspecting:
channel leakers
pin holes
incomplete seals
cuts and holes
product deformation in seals
Packaging Types Inspected:Â
- Flexible Packaging: Pouches, bags, and sachets made from plastic films, aluminum foil, and paper.Â
- Rigid Packaging: Trays, clamshells, and blisters made from plastic, glass, and metal materials.Â
- Sealed Containers: Cans, jars, and bottles made from glass, plastic, and metal.Â
- Pharmaceutical Packaging: Blister packs, pouches, and bottles used for medication.Â
- Food Packaging: Trays, bags, and bottles used for food and beverage products.Â
Inspection Types:Â
- Leak Detection: Identifies channel leakers, pinholes, and cuts using UV light and 3D laser scanning to detect even the smallest leaks that can compromise product integrity.Â
- Seal Completeness: Ensures the entire seal is properly formed, identifying any weak points or incomplete seals.Â
- Seal Strength: Inspects the seal’s structural integrity, detecting product deformations that may weaken durability or performance.Â
- Cuts and Holes: Detects cuts and holes larger than 0.3mm in the seal area, preventing potential leaks and product failure.Â
- Product in Seal: Detects product trapped within the seal, which can compromise seal strength and lead to contamination.Â

features
- Advanced 3D Scanning: Detects up to 98% of channel leakers, pinholes, cuts, and other critical defects.Â
- UV Leak Detection: Innovative UV inspection highlights any leaks, ensuring a higher level of visibility for defects.Â
- Real-Time Display & Feedback: HMI screen shows immediate results, with a stack light providing clear system status.Â
- Product Rejection System: Automatically removes defective products from the production line to maintain high product quality and avoid contamination.Â
- Precision Detection: Capable of detecting product deformations larger than 0.5mm and cuts/hole defects near the seal.Â
- Integrated Handling: The system seamlessly handles parts during inspection, maintaining high throughput.Â
Success Stories

High-Speed Bottling Line Inspection for a Bottle and Cap with a Unique Shape
EPIC designed, integrated, and installed a high-speed custom vision inspection system that met the customer’s strenuous expectations for speed and efficiency. This involved multiple custom parts to fit the brand’s unique bottle shapes, as well as a full integration of the product’s production and packaging lines.
Why Customers Choose Us:
EXPERTISE
Our in-house engineers are dedicated machine vision engineers. They are NOT automation engineers that design vision systems.
RELIABILITY
Our single-source project methodology ensures your project is delivered on-time and on-budget, exceeding expectations.
PROOF OF CONCEPT
Our state-of-the-art vision lab allows our engineers to simulate the most challenging machine vision applications to ensure the system works exactly as intended upon start-up.
IN-HOUSE MANUFACTURING
Our dedicated manufacturing facilities enable repetitive design improvements, troubleshooting, and rapid prototyping.
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