Damages & Defects Inspection Systems

Maintain high product quality while optimizing output with EPIC Automated Vision Inspection Systems

Product quality issues, returns, and “hidden factory” product reworking and repacking cost businesses millions annually. Eliminate costly delays and wasted effort with EPIC’s automated Damages and Defects Inspection system. Detect and resolve defects in real-time, guaranteeing only high-quality products leave your production line.
damage and defect lid and label inspection system

benefits

  • Streamline your production and reduce delays with increased efficiency.
  • Ensure precise defect detection for consistently high-quality output.
  • Save on materials and reduce overall production costs by catching defects early.
  • Gain immediate insights for quick adjustments and optimal performance.
  • Optimize labor allocation by reducing the need for manual inspection.
  • Use data to identify defect trends and continuously improve processes.
  • Easily scale inspection capabilities to match production growth.
  • Simplify compliance with industry standards and regulatory requirements.
  • Achieve consistent, high-level inspection throughout long production runs.
  • Deliver top-notch products, boosting customer satisfaction and brand reputation.

Turnkey detection systems inspecting:

products

packaging

parts

surfaces

inspection type

inspect for holes

Holes

inspect for damaged edges

Damaged Edges

inspect for artwork defects

Artwork Defects

inspect for bent dip tubes

Bent Dip Tubes

inspect for damaged or absent closures

Damaged or Absent Closures

inspect spray triggers

Damaged or Vacant Spray Triggers

features of damage and defect lid and label inspection system

features

  • Up to 1,200 ppm
  • Identify features as small as 50 micron
  • Inspect 100% of product
  • False/pass verification rate 99.97%
  • False/reject rate .03%
  • Height adjustable, stainless-steel stand
  • Control panel with PLC, IPC, and touchscreen HMI
  • KPI measurement and custom reports available

Success Stories

High-Speed Bottling Line Inspection for a Bottle and Cap with a Unique Shape

High-Speed Bottling Line Inspection for a Bottle and Cap with a Unique Shape

EPIC designed, integrated, and installed a high-speed custom vision inspection system that met the customer’s strenuous expectations for speed and efficiency. This involved multiple custom parts to fit the brand’s unique bottle shapes, as well as a full integration of the product’s production and packaging lines.

Why Customers Choose Us:

EXPERTISE

Our in-house engineers are dedicated machine vision engineers. They are NOT automation engineers that design vision systems.

RELIABILITY

Our single-source project methodology ensures your project is delivered on-time and on-budget, exceeding expectations.

PROOF OF CONCEPT

Our state-of-the-art vision lab allows our engineers to simulate the most challenging machine vision applications to ensure the system works exactly as intended upon start-up.

IN-HOUSE MANUFACTURING

Our dedicated manufacturing facilities enable repetitive design improvements, troubleshooting, and rapid prototyping.

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