EPIC Systems delivered a modular stainless steel process skid tailored to the customer’s specific needs. Designed to fit seamlessly within the plant’s existing layout, the system was completed within an impressive three-week timeline. Its modular construction allowed for rapid deployment and ensured adaptability for use in other facilities.
The system was engineered to handle seven different chemicals in both liquid and powder forms, enabling seamless transitions between two distinct chemical mixing processes. At its core, a custom stainless steel recipe tank equipped with an agitator ensured precise blending of chemicals. Automated dosing systems, integrated with precision scales and a computerized control system, guaranteed accuracy in every batch—a critical feature given the high cost of the chemicals involved.
To enhance safety and ease of operation, EPIC incorporated a custom hydraulic lift that simplified the handling of heavy seed bags, reducing strain on workers. The system’s ergonomic design included well-placed platforms, handrails, and pinch-point-free components to prioritize operator safety. Additionally, the structure was reinforced to withstand seismic events, ensuring reliability in geographically unstable regions.
Sustainability and waste management were key considerations in the design. A piping system efficiently directed waste material into a ground-level storage tank, minimizing loss and environmental impact. Furthermore, detachable legs made the system portable, allowing it to be redeployed globally as needed.
Advanced automation and controls were integrated into the skid to streamline operations. The system featured complete instrumentation, electrical design, HMI configuration, and PLC programming. An onboard PLC/HMI control system with a single-point power source simplified operation, making the system user-friendly while maintaining high levels of precision and reliability.
This comprehensive solution addressed the client’s operational, safety, and sustainability needs while setting a new standard for efficiency in chemical seed treatment systems.
